EFFICIENCY
When constructing an efficient wheel the key is to design a wheel that moves as little air as necessary. A wheel with a covered surface. Because, moving air costs energy.
In contrast would be the design of a turbine fan, shaped to move as much air as possible. Ironically, many aftermarket wheels for Teslas are shaped as fans blowing or sucking air depending on side.
But you may have noticed that electric cars are delivered with covered wheel designs. The improved range thanks to aerodynamics is much more important than the slight increase in weight. The OEMs understand this. So how can the wheel design make such a difference?
To answer that question we need a short lesson i aerodynamics: The air friction is proportional to the square of the speed between an object and the air. For example double speed creates four times the friction.
Think of a rolling wheel on a car, the tire touching the ground has zero speed through the air. The center of the wheel has the same speed as the body of the car. This means the very top of the wheel has double the speed of the car. And we know double speed is four times the friction.
One could say the wheel is four times as important to make aerodynamic than the body of the car, always.
THE RAZOR
There is more to the Razor than what you might think. A lot of clever engineering is hidden in the design.
We wanted no compromise and opted for a directional design. This gave us the opportunity to make a bespoke array of ventilation holes to move the air from the brakes in just the right amount.
If you take a closer look at the brake disc of your Tesla you see that it works as a radial fan and the air is blowing to the edge of the wheel. This is where we placed our ventilation holes, just like on many racing wheels.
The Ds has a straight front edge that separates the wind flow, and a curved/angled rear edge that scoops out air from the brake flow. The air is not just moved away, it has a second task, working as lubrication of the upper part of the wheel, helping reduce that 4x wind resistance.
BENCHMARKING
When developing the Model S, Tesla turned to EXA / Dassault Systèmes for CFD-simulations. We also consulted EXA for a benchmarking simulation. The result indicates that our wheel, the Razor, reduces the drag for the whole car by 9,9% compared to the OEM Turbine wheel. The side force is reduced by 94%. As you can see below a turbine shaped wheel creates a massive asymmetric wake.
DRAG FORCE COMPARISON
21″ Razor vs OEM 21″ Turbine Wheel
9.9%
less overall drag
94%
less side force
30%
less air moved by wheel
COMING: THE CLAW
Our second design is currently undergoing testing. A hybrid-material wheel where we utilize the properties of each material. The aluminium is carefully sculptured into organic claw shaped spokes, and the carbon fiber used to cover the vast surface for aero performance.